Why Regular Inspections Matter
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Even small damage can cascade into major rack collapse, halting operations.
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Ensure Employee Safety: Forklift impacts and overloaded beams put your team at risk.
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Maintain Insurance Compliance: Most carriers require documented inspection programs.
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Extend Rack Lifespan: Early repairs save you 30–50% on replacement costs.
Common Rack Damage Indicators
Uneven beams, visible twists, or bowing in frames
Bent or Buckled Uprights
Gaps between beam and upright, loose safety pins
Dislodged or Missing Beams
Sheared bolt heads or stripped threads
Over-rotated Bolts
Flaking paint, pitting on metal surfaces
Corrosion or Rust
Paint scrapes, dents, or forklift skid marks
Impact Scuffs and Dings
Your Inspection Checklist
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Monthly Walk-Around: Quick visual scan of all rack bays.
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Quarterly Measurement: Verify upright plumb within ¼″ tolerance.
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Beam Engagement Test: Ensure beams are fully seated and locked.
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Load Test (Annual): Apply a test load to confirm rated capacity.
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Employee Reporting: Encourage staff to flag any knocks or dents immediately.
